Active Battery Cell Balancing

February 17, 2021 //By Kevin Scott and Sam Nork, Analog Devices
Active Battery Cell Balancing
With passive and active cell balancing, each cell in the battery stack is monitored to maintain a healthy battery state of charge (SoC). This extends battery cycle life and provides an added layer of protection by preventing damage to a battery cell due to deep discharging because of overcharging.

Passive balancing results in all battery cells having a similar SoC by simply dissipating excess charge in a bleed resistor; it does not, however, extend system run time. Active cell balancing is a more complex balancing technique that redistributes charge between battery cells during the charge and discharge cycles, thereby increasing system run time by increasing the total useable charge in the battery stack, decreasing charge time compared with passive balancing, and decreasing heat generated while balancing.

Active Cell Balancing During Discharge

The diagram in Figure 1 represents a typical battery stack with all cells starting at full capacity. In this example, full capacity is shown as 90% of charge because keeping a battery at or near its 100% capacity point for long periods of time degrades its lifetime faster. The 30% discharge represents being fully discharged to prevent deep discharge of the cells.

Figure 1. Full capacity.

Over time, some cells will become weaker than others, resulting in a discharge profile, as represented by Figure 2.

Figure 2. Mismatched discharge.

It can be seen that even though there may be quite a bit of capacity left in several batteries, the weak batteries limit the run time of the system. A battery mismatch of 5% results in 5% of the capacity being unused. With large batteries, this can be an excessive amount of energy left unused. This becomes critical in remote systems and systems that are difficult to access. As a result, there is a portion of energy that cannot be used, which results in an increase in the number of battery charge and discharge cycles. Furthermore, this unused energy reduces the lifetime of the battery and leads to higher costs associated with more frequent battery replacement.

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